IBM EGX-400 User Manual

User’s ManualThank you very much for purchasing the product.• To ensure correct and safe usage with a full understanding of this product's perfor

6To Ensure Safe UseTo Ensure Safe UseUsed for instructions intended to alert the user to the risk of death or severeinjury should the unit be used imp

96Chapter 5 - The Teaching Feature5-7. List of Commands17 JFunction This jumps to the specified label when an input port on expansion connector 2 is a

97Chapter 5 - The Teaching Feature5-7. List of Commands21 SEL ORGFunction This selects an optional origin.Value ❶ Optional origin (No. 1 through 100)T

98Chapter 5 - The Teaching Feature40 mm20 mm10 mm10 mmOptional Orgin No.2 No.3 No.4 No.5Z0 position : Workpiece surfaceCutting-in depth : 0.5 mmX- and

99Chapter 5 - The Teaching Feature5-8. Sample SequencesSteps 1 through 16 are the main routine, and steps 17 through 27 are a subroutine called by the

100

1016. Detailed Description of FunctionsThis chapter provides detailed descriptions of the machine's coordi-nate systems and origin points, a

102Chapter 6 - Detailed Description of Functions6-1. Coordinate Systems and Origin PointsWorkpiece Coordinates and Machine CoordinatesThis machine use

103Chapter 6 - Detailed Description of Functions6-2 Detailed Description of the Nose UnitAmount of Height Displacement That Can Be TrackedAs long as t

104Chapter 6 - Detailed Description of Functions6-3. Menu Flowchart EGX-600 Roland DG Corp. Hit "ENTER" keyJust a moment

105Chapter 6 - Detailed Description of Functions6-3. Menu FlowchartSelect FileInt. File name Edit New File? Yes NoSelect FileIn

7To Ensure Safe UsePlease use a vacuum cleaner to re-move cutting dust.Do not use any blower like airbrush.Otherwise, dust spread in the air may harmy

106Chapter 6 - Detailed Description of Functions6-3. Menu FlowchartRUN submenu<<From Main menu>><<Return to Main menu>>Select

107Chapter 6 - Detailed Description of Functions6-3. Menu FlowchartX 61000 Y 40700Z 4250 8000RPMSET HOME POS< 0 > <

108Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the MenusThis is a list of the functions you can access using the machine

109Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the Menus[I/O] SubmenuINPUTSaved YesSetting PARA, SERI, AUTODefault AUTOT

110Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the Menus[OTHERS] SubmenuREVOLUTIONSaved YesSetting ON, OFFDefault ONWhen

111Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the MenusACCELERATIONSaved YesSetting 0.05 G, 0.1 GDefault 0.1 GThis make

112Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the MenusTeaching MenuRUNThe next submenus are available.[Select File]Thi

113Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the Menus[SETTING] SubmenuOPTIONAL ORIGINSaved YesSetting X, Y, and Z coo

114Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the Menus[RUN] SubmenuRUNThis imports and executes a file saved on a memo

115Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the MenusX/Y-axis Origin-point Setting MenuSET HOME POSSaved YesSetting 0

8To Ensure Safe UseUnpacking, installation, and movingare operations that must be carried outby four or more persons.Failure to do so may result in fa

116Chapter 6 - Detailed Description of Functions6-4. Detailed Description of the MenusCopy MenuCopy[START, BUF-CLEAR]This feature repeats the same cut

1177. MaintenanceThis chapter describes daily care and maintenance.

118Chapter 7 - MaintenanceAround the spindle headAround the switchInside the X-axis railUse a commercially available brush to remove metal cuttings. A

119Chapter 7 - Maintenance7-1. Daily CareCleaning Inside the X-axis Rail1Move the spindle head all the way to the leftside. Open the spindle cover.2Sw

120Chapter 7 - MaintenanceX 0 Y 0Z 0 8000RPM7-2. Maintenance and InspectionSpindle MaintenanceThe spind

121Chapter 7 - Maintenance7-2. Maintenance and InspectionMaintenance of the Z-axis ScrewUse a cleaning cloth or the like to clean away any buildup of

122

1238. TroubleshootingThis chapter describes possible problems and how to correct them.

124Chapter 8 - Troubleshooting8-1. Problems with EngravingThe cutting-in depth is not uniform (when using the nose unit).◆ Go to the [OTHERS] submenu

125Chapter 8 - Troubleshooting8-1. Problems with EngravingWhen using a diamond scraper, cutting-in is shallow.◆ Go to the [OTHERS] submenu and make su

9To Ensure Safe UseModel nameRating plateUse a rated power supply.To Ensure Safe UseCaution: high temperatures. Donot touch immediately after a cut-ti

126Chapter 8 - Troubleshooting8-2. Problems with OperationThe machine does not start.The power cable is connected, but the power does not come on.◆ Re

127Chapter 8 - Troubleshooting8-2. Problems with OperationData is sent but there is no operation.◆ Close the spindle cover tightly. When the cover is

128Chapter 8 - Troubleshooting8-3. Responding to an Error MessageThis describes the error messages that may appear on the machine's display, and

129Chapter 8 - Troubleshooting8-3. Responding to an Error Message5. I/O Err: Command Not RecognizedA device control command that could not be interpre

130Chapter 8 - Troubleshooting8-3. Responding to an Error Message12. COVER OPENAn attempt was made to start cutting while the spindle cover was open.◆

131Chapter 8 - Troubleshooting8-3. Responding to an Error Message20. Verify the CardAn attempt was made to access the memory card when no memory card

132

1339. Appendix

134Chapter 9 - AppendixWhen Good Results Are Not Obtained☞ See p.124 "Problems with Engraving"9-1. Examples of Settings for Cutting Paramete

135Chapter 9 - Appendix9-2. The Nose UnitConsiderations for Fluctuations in Workpiece ThicknessWhen you're using a character cutter, it is import

10Utiliser l'appareil uniquement avec lefil électrique fourni.Utiliser l'appareil avec un autre fil risque deprovoquer un incendie ou une él

136Chapter 9 - Appendix9-3. Optional ItemsL : Tool lengthW : Blade widthXY-RS-34 cable connectionD-sub 9 pin D-sub 25 pinItemCharacter cutter(For gen

137Chapter 9 - Appendix9-4. Dimensional DrawingsCutting AreaSpindle head bottom surfaceTable42.5 mm (1-5/8 in.)Loadable workpiece thickness:maximum 40

138Chapter 9 - Appendix9-5. List of Supported CommandsRML-1 CommandsMode 1Mode 2Command Format Parameter Range [Default]@ Input Z1 & Z2 @ Z1, Z2

139Chapter 9 - Appendix9-5. List of Supported CommandsMode 1 and mode 2 common commandsCommand Format Parameter Range [Default]!DWDwell !DW t [term

140Chapter 9 - AppendixCommand Format Parameter Range ([ ] is default) ExplanationESC .E [ESC].E None Outputs an error code related to RS-232C inte

141Chapter 9 - Appendix9-6. SpecificationsMain Unit SpecificationsT slotMaximum 40 mm (1-9/16 in.)AC servo motors (DAC-FFP), 3-axis simultaneous contr

142Chapter 9 - Appendix9-6. SpecificationsInterface SpecificationsParallel ConnectorSerial ConnectorExpansion Connector 1TerminalsThis circuit is acti

143Chapter 9 - Appendix9-6. SpecificationsExpansion Connector 2This connector is for input and output with external equipment. It is used in combinati

144Chapter 9 - Appendix9-6. SpecificationsOutput Port Specifications (OUT1 to OUT8) Number of output ports: 8 (sink-mode output) Rated load voltage: D

R3-020522Please read this agreement carefully before opening the sealed package or the sealed disk packageOpening the sealed package or sealed disk pa

11Utiliser un aspirateur pour nettoyerles copeaux. N'utiliser aucun appareilsoufflant de l'air comme un sèche-cheveux.La poussière répandue

12Lorsque vous déplacez l'appareil, lesaisir par sa base en aluminium et letransporter à 4 personnes ou plus.Si l'appareil est saisi par la

13Nom du modèleÉtiquette des caractéristiques électriquesUtiliser l'alimentation appropriéeAttention : températures élevées.Ne touchez pas immédi

14

151. Getting StartedThis chapter describes the procedures extending from unpackingthe machine to installing it, and also explains such matters as re-q

For the USAFEDERAL COMMUNICATIONS COMMISSIONRADIO FREQUENCY INTERFERENCESTATEMENTThis equipment has been tested and found to comply with thelimits f

16Chapter 1 - Getting Started1-1. Included Items and AccessoriesFollow the steps in "Unpacking and Repacking" on the packing carton to take

17Chapter 1 - Getting Started1-2. Names and FunctionsBedX-axis railT slotRail coverTableArmGuide securingscrewsEmergency stopswitchSpindle headFrontMe

18Chapter 1 - Getting Started1-2. Names and FunctionsPower switchPower-cord connectorSerial connectorThis connector is forconnection to the COMport on

19Chapter 1 - Getting Started(Rear)Main unit(Front)Installation spaceMaintenance spaceEGX-600 / EGX-4002600 mm / 2500 mm(103 in./ 100 in.)900 mm / 900

20Chapter 1 - Getting Started1-3. Installation and Cable ConnectionsConnecting the CablesConnect the operation panel and the power cable. If you'

21Chapter 1 - Getting Started1-3. Installation and Cable ConnectionsDo not insert an Ethernet cable or con-nect to a modular jack.Insert until it clic

22

232. Basic OperationThis chapter describes what you should know before you try to usethe machine, such as the most basic operations and the procedures

24Chapter 2 - Basic Operation2-1. Emergency Stop to Ensure SafetyHow to Perform an Emergency StopTo stop the machine in an emergency in order to avoid

25Chapter 2 - Basic Operation2-2. Switching the Power On and OffSwitching On the PowerTurning On the Power1Turn on the power switch on the back of the

GENERAL SAFETY RULESWARNING ! Read and understand all instructions. Failure to follow all instructions listed below, mayresult in electric shock, fir

26Chapter 2 - Basic Operation2-3. Moving the Spindle HeadMoving the Spindle HeadThe spindle head moves in three directions, along the X, Y, and Z axes

27Chapter 2 - Basic Operation2-3. Moving the Spindle HeadMoving the Spindle Head Out of the Way QuicklyThis feature moves the spindle head directly to

28Chapter 2 - Basic Operation2-4. Starting and Stopping Spindle RotationUsing Buttons to Start and Stop RotationHolding down for 0.5 seconds or long

29Chapter 2 - Basic Operation2-4. Starting and Stopping Spindle RotationForced Stop of Spindle RotationWith this machine, you can set whether or not t

30Chapter 2 - Basic Operation2-5. Menu OperationsDisplaying the MenusAll settings for this machine are made using menus. Pressing the following button

31Chapter 2 - Basic Operation2-6. Care and Handling of Memory CardsThis section describes the basic usage and handling of memory cards.This machine ca

32Chapter 2 - Basic Operation2-6. Care and Handling of Memory CardsInserting and Removing a Memory CardInserting a Memory Card1Make sure the display s

33Chapter 2 - Basic Operation2-6. Care and Handling of Memory CardsRemoving a Memory Card1Make sure the display shows the top screen.2Remove the slot

34Chapter 2 - Basic Operation2-6. Care and Handling of Memory CardsFormatting a Memory CardFormatting a memory card is normally not necessary. However

353. PreparationsThis chapter describes how to install a cutter, how to load a workpiece,and other preparations you make before you carry out cutting.

RÉGLES DE SÉCURITÉ GÉNÉRALESAVERTISSEMENT ! Vous devez lire et comprendre toutes les instructions. Le non-respect, mêmepartiel, des instructions ci-a

36Chapter 3 - PreparationsToolCharacter cutterFlat cutterDiamond scraper (*2)End mill (*3)With nose unit◆ Engraving acrylic and other (*1) plasti

37Chapter 3 - PreparationsLock nutLock nut : Loosen[AUTO Z CONTROL] : ON[REVOLUTION] : ONCharacter cutter or flat cutterCutter holder(included with a

38Chapter 3 - Preparations3-2. Cutter Installation Method 1 (With Nose Unit)Installing a Character Cutter (With Nose Unit)1. Installing the Cutter Hol

39Chapter 3 - Preparations3-2. Cutter Installation Method 1 (With Nose Unit)2. Nose-unit Installation and Menu Settings5Install the nose unit. Tighten

40Chapter 3 - Preparations3-2. Cutter Installation Method 1 (With Nose Unit)3. Cutter Installation and Alignment10Lower the spindle until the tip of t

41Chapter 3 - Preparations3-2. Cutter Installation Method 1 (With Nose Unit)14Close the spindle cover.Cutting Parameters When Using the Nose UnitWhen

42Chapter 3 - PreparationsLock nutLock nut : Tighten[AUTO Z CONTROL] : OFF[REVOLUTION] : ONCharacter cutter or flat cutterCutter holder(included with

43Chapter 3 - Preparations3-3. Cutter Installation Method 2 (No Nose Unit)Installing a Character Cutter (With No Nose Unit)1. Installing the Cutter Ho

44Chapter 3 - Preparations3-3. Cutter Installation Method 2 (No Nose Unit)2. Menu Settings5Fully tighten the lock nut.6Use the menus to set [AUTO Z CO

45Chapter 3 - Preparations3-3. Cutter Installation Method 2 (No Nose Unit)3. Cutter Installation and Alignment9Load the workpiece, then move the spind

1Table of ContentsTable of ContentsAbout the Documentation for This Machine...

46Chapter 3 - PreparationsLock nutLock nut: Loosen[AUTO Z CONTROL]: ON[REVOLUTION]: OFFDiamond scraperCutter holder (included with a diamond scraper)T

47Chapter 3 - Preparations3-4. Cutter Installation Method 3 (Diamond Scraper)Installing a Diamond Scraper1. Installing the Cutter Holder and Collet1Op

48Chapter 3 - Preparations3-4. Cutter Installation Method 3 (Diamond Scraper)2. Menu Settings5Fully loosen the lock nut.6Use the menus to set [AUTO Z

49Chapter 3 - Preparations3-4. Cutter Installation Method 3 (Diamond Scraper)3. Cutter Installation9Lower the spindle until the tip of the collet is a

50Chapter 3 - Preparations3-4. Cutter Installation Method 3 (Diamond Scraper)Cutting Parameters for the Diamond ScraperWhen you use the preceding meth

51Chapter 3 - PreparationsLock nutLock nut : Tighten[AUTO Z CONTROL] : OFF[REVOLUTION] : ONCollet for end mills (optional)End mill3-5. Cutter Installa

52Chapter 3 - Preparations3-5. Cutter Installation Method 4 (End Mill)Installing an End Mill1. Installing the Collet and End Mill1Open the spindle cov

53Chapter 3 - Preparations3-5. Cutter Installation Method 4 (End Mill)2. Menu Settings5Fully tighten the lock nut.6Use the menus to set [AUTO Z CONTRO

54Chapter 3 - Preparations3-5. Cutter Installation Method 4 (End Mill)3. Aligning the Cutter9Load a workpiece and move the end mill to thetop surface

55Chapter 3 - Preparations3-6. Loading Material and Setting the Reference Point for CuttingLoading MaterialYou use the following method to load a work

2Table of ContentsTable of Contents4. Performing Cutting Using a Computer ... 574-1. Procedures

56Chapter 3 - Preparations3-6. Loading Material and Setting the Reference Point for CuttingThe Loaded Position of the WorkpieceYou may load the workpi

574. Performing Cutting Using a ComputerThis chapter describes how to perform cutting using a computer. Itexplains important notes when sending

58Chapter 4 - Performing Cutting Using a Computer4-1. Procedures for Performing Cutting Using a ComputerBefore you send cutting commands from a comput

59Chapter 4 - Performing Cutting Using a ComputerCuttingParametersSpindle rotating speedX- and Y-axis feed rateZ-axis feed rateCutting-in depthCut-out

60Chapter 4 - Performing Cutting Using a Computer4-2. Setting the Cutting ParametersMaking the Settings on the MachineSpindle Rotating SpeedSetting th

61Chapter 4 - Performing Cutting Using a Computer4-2. Setting the Cutting ParametersCutting-in Depth and Cut-out AmountSetting the Cutting-in Depth1Pr

62Chapter 4 - Performing Cutting Using a Computer4-3. Installation and Overview of the Included SoftwareSoftware Included with the MachineThe included

63Chapter 4 - Performing Cutting Using a Computer4-3. Installation and Overview of the Included SoftwareInstallation and SetupInstallation and Setup1S

64Chapter 4 - Performing Cutting Using a Computer4-3. Installation and Overview of the Included Software7When all installation finishes, the screen sh

65Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory CardWorking with Cutting Data on a Memory CardYou can t

3Table of ContentsTable of ContentsWindows and Windows NT are registered trademarks or trademarks of Microsoft® Corporation in the United States and/o

66Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory CardSaving Cutting DataFirst, connect the memory-card w

67Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory CardSaving from Another ProgramFor a program such as th

68Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory Card6For Windows 95/98/Me:Click the [Details] tab.For W

69Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory CardImporting and Executing Memory-card DataTo operate

70Chapter 4 - Performing Cutting Using a Computer4-4. Executing Cutting Data Saved on a Memory CardImportant Notes When Saving Cutting Data Valid Char

715. The Teaching FeatureThis chapter describes how to use the teaching feature. It providesdetailed explanations of how to create and save sequences,

72Chapter 5 - The Teaching Feature5-1. Overview of the Teaching FeatureWhat Is the Teaching Feature?This feature lets you teach operation instructions

73Chapter 5 - The Teaching FeatureHome positionMachine origin pointStartFinish50 mm30 mm1.2 mm(2000, 1000)20 mm10 mm(7000, 1000)(7000, 4000)(2000, 400

74Chapter 5 - The Teaching Feature5-2. Basic Steps for Creating and Executing a SequenceStep 2 Create the SequenceNow let's actually create the

75Chapter 5 - The Teaching Feature5-2. Basic Steps for Creating and Executing a Sequence7Turn the dial to display [8 CUT-3 2]. Press, then turn the di

4About the Documentation for This MachineDocumentation Included with the MachineUser's Manual (this manual)This describes important notes for ens

76Chapter 5 - The Teaching Feature5-2. Basic Steps for Creating and Executing a SequenceStep 3 Save the SequenceNext, you save the sequence you have

77Chapter 5 - The Teaching Feature 11:< 22 FINISH > 5:< 8 CUT-3 78 > 5: 8 CUT-3 15 11:< 22 FINISH > 11:<

78Chapter 5 - The Teaching Feature5-3. Correcting a SequenceDeleting a Step1Press to move the blinking cursor to thestep number.2Turn the dial to di

79Chapter 5 - The Teaching Feature5-3. Correcting a SequenceRevising a Saved SequenceYou can call up a saved sequence, revise it, and save it again.Ca

80Chapter 5 - The Teaching FeatureDialThese move the blinking cursor.This is used to increase or decrease the value or to select the command at the lo

81Chapter 5 - The Teaching Feature5-4. Detailed Description of the Sequence Editing ScreenSetting a LabelA label is used to specify the jump destinati

82Chapter 5 - The Teaching Feature5-5. Detailed Information on Saving a SequenceDestinations for Saving SequencesYou can save sequences either in the

83Chapter 5 - The Teaching Feature5-5. Detailed Information on Saving a SequenceBacking Up a SequenceYou can back up sequence saved in the machine&apo

84Chapter 5 - The Teaching Feature5-5. Detailed Information on Saving a SequenceDeleting a SequenceYou can delete saved sequences.Deleting a Sequence1

85Chapter 5 - The Teaching Feature5-6. Coordinate Systems Used with the Teaching FeatureCutting Positions Used with the Teaching FeatureThe origin poi

5About the Documentation for This MachineViewing Manuals in Electronic FormatYou can view the manuals in electronic format on a computer running Windo

86Chapter 5 - The Teaching Feature5-6. Coordinate Systems Used with the Teaching Feature3Use tomove the X, Y, and Z axes to the location youwant to

87Chapter 5 - The Teaching Feature5-7. List of CommandsThis section describes in detail all the commands you can use with the teaching feature. Refer

88Chapter 5 - The Teaching Feature5-7. List of Commands4 MOVE-ZIFunction This moves the spindle head to the specified X, Y, and Z coordinates (via the

89Chapter 5 - The Teaching Feature5-7. List of Commands5 MOVE-3Function This moves the spindle head to the specified X, Y, and Z coordinates, moving a

90Chapter 5 - The Teaching Feature5-7. List of Commands6 CUT-ZMFunctionThis moves the spindle head to the specified X, Y, and Z coordinates (at the sp

91Chapter 5 - The Teaching Feature5-7. List of Commands7 CUT-ZIFunction This moves the spindle head to the specified X, Y, and Z coordinates (at the s

92Chapter 5 - The Teaching Feature5-7. List of Commands8 CUT-3Function This moves the spindle head to the specified X, Y, and Z coordinates, moving al

93Chapter 5 - The Teaching Feature5-7. List of Commands9 ARCFunction This moves the spindle head in an arc.Value ❶ Relative location from the start po

94Chapter 5 - The Teaching Feature5-7. List of Commands10 SPFunction This makes the settings for rotating or stopping the spindle, and for spindle rot

95Chapter 5 - The Teaching Feature5-7. List of Commands13 WAIT KEYFunction This pauses sequence execution and waits until any button is pressed.Value